REKORD 500 CNC
CNC grinding machine for metalcutting circular saw blades
The REKORD 500 CNC machine uses CBN or diamond grinding wheels, to guarantee outstanding quality of finish and precision with short cycle times.
The grinding can be performed using emulsion or neat oil coolant.
The machine can be programmed and used by a non-skilled operator, the programming is very simple and digital, with data entry according to a guided menu that is easy to learn and provides support for the operator, displayed on a large display.
The tooth angles can be freely and individually programmed to achieve the most suitable tooth geometry for the material being cut.
The tooth geometry and profile are automatically calculated and programmed according to DIN standards, but if required, it is in any case extremely easy to modify the tooth geometry by the operator.
The high-pressure coolant system ensures perfect cooling of the machining process, and coolant purification systems with automatic controls guarantee cleanliness and efficiency of the coolant.
TEETH:
Sharpening, re-toothing, and chamfering of metalcutting circular saw blades
Cabin for full working area enclosure
Control board equipped with panel PC with 10” (16:9) touch screen display
High pressure coolant facility with filtering system
Mist extraction unit
Electronic handwheel for manual displacement of the grinding slide
High rigidity and accurate assembly of the circular saw blade with clamping flanges
Quick adjustment for chamfering
Automatic centralized lubrication with programmable electropump
LED tube lamp for working cabin lighting
Sharpening and making new teeth forms A, AW, B, BW, C, according to DIN 1840
Chamfering of the tooth
Compensation for the grinding wheel thickness
Tooth rake and clearance angles, freely and individually programmable
Free programming of the tooth depth ±20% of the value calculated by CNC
Indication of working cycle time remaining
Saving of 99 entire working cycles
| Diametro sega circolare | mm (50) 150-560 (710) |
|---|---|
| Numero denti | 10 - 998 |
| Spessore massimo sega circolare | mm 6 |
| Diametro mola | mm 150 |
| Elettropompa lubrorefrigerante | l/min 50-7.5 bar |
| Velocità di lavoro | denti/min 2-60 |
| Potenza motore mola | kW 2.2 |
| Potenza installata | kVA 5 |
| Peso netto | kg 963 |
Sharpening and re-toothing of friction circular saw blades
Sharpening and re-toothing of HSS circular saw blade with variable tooth pitch, with free programming of pitch variation
Sharpening and re-toothing of matched circular saw blades on a same diameter
Sharpening and re-toothing of solid carbide circular saw blades
Cylindrical grinding for grinding down all teeth on circular saw blades with broken teeth, with programmable and fully automatic working cycle
Grinding of radial slots and scallops on circular knives and circular blades
Tooth geometry modification with storage of the customized tooth forms
Sharpening and making new teeth with special tooth form
Teleservice
Machine version for HSS circular saw blades from 150 mm to 650 mm diameter, and friction circular
saw blades from 150 mm to 710 mm diameter
Clamping fixture for circular saw blades from 50 to 150 mm diameter
Various types of high pressure coolant facilities and filtering systems
Various types of mist extraction units
Digital ammeter for indication of the load current of the grinding wheel motor
Control lamp for indication “END Automatic cycle”
OPTIONAL EQUIPMENT
